Valve structure



War

April 4, 1961 w. J. MAYNARD 2,977,987

VALVE STRUCTURE Filed Feb. 5, 1958 INVENTOR. g2/2,". Mance LIMAY/vano April 4, 1961 w. J. MAYNARD 2,977,987

VALVE STRUCTURE Filed Feb. 5, 1958 2 sheets-snm 2 INVENTOR. /V//LL/lcf /Mym/,mp

United States @fait Q l 2,977,985 vALvE STRUCTURE Filed Feb. 3, 195s, ser. Ne. 712,706 s claims. (ci. 1an-625.17)

This invention relates to a valve structure and particularly to a valve structure adaptable for mixing fluids. Optimum `utilization of a valve structure requires that the characteristic of repetitive effective sealing throughout a prolonged period of continuous use be combined with simplicity and economy of construction and maintenance.r IIn addition', where a valve is to be usedvfor mixing two or more uids from separate sources, it is particularly desirable that variations in the mixing proportions be producible without change in the total volume of fluid outflow. A corollary requirement for a mixing valve iswthat a, constant mixing proportion be maintainable While changes in the total volume of outflow are effected.Y y v The valve structure of this invention incorporates in particular the advantages of dependable sealing effectivef ness, ease of maintenance, and, as a mixing valve, the characteristicsof mixing in various proportions at constant volumey and changing of outiow volume at va constant mixing proportion. y Y

VThegvalve structure according to the invention.com prises a, body defining passages for both uid inflow and fluid outflowas well as a cylindrical bore. These flow passagesopen separately into the cylindrical bore. A cylinder slidablyiitted in the bore has a slotted portion in its surface. lMeans are provided by which the cylinder may be rotated within the cylindrical bore or moved along thelongitudinal axis of the bore.r Within the inflow passage, a removable constricting means is slidably fitted. A sealing means forms a fluid-tight seal in therannulus formedbetweenfthe constricting means and VtheYwall of theinflo'w passage. i Theconstrictingmeans has alongitudinal opening ,which extends from end to end. One end face iscurvedto viitthe curvature of the cylinder.

The Aslotted portion of the cylinder is placedalong the longitudinallength ofthe cylinder whereby a part ofthe slottedportion mates with the opening of the constricting means when thevalve is inar flow-enabling position.. In addition, the, slotted portion of the cylinder is formed so that longitudinal movements of the cylinder both recip# rocally andincrementfally change the area available for flow from fpll opento'full closed.

In the valvestructure according to the invention they application ofhpressl'ire` against the end of the constrict ing means opposite the curvedl end urges the constricting means against the cylinder. In this manner the sealing surface formed between the curved end face of the constricting means and-the surface ofthe cylinder is continually lappedV into-.close sealing contact. as the cylinder isfrotated in `.the ,course of its use. Therefore, the sealing surfaceis .continually adjusted throughout the use of the valveso ,thatfeffective sealing is achieved for prolonged periods oftimerwhen excessive wear of the constricting-jrneans does occur, a new constricting means may be readily, and simply substituted for the existing part` N When the valve structure according to the invention islandese valye-twoinvw Passageszfsach 'S1115-v plying a' fluid from a separate source, are provided in the ,r 2,977,987 Patentea Apr. 4, 1961 ICC nvalve body. constricting means having a longitudinal opening from end to` end is slidably fitted within each inow passage. Thefopening of each constricting means mates with .a part of the slotted portion of the cylinder When the valve is in a flow-enabling position. In one embodimentthe'slotted portion of the cylinder is in liowenabling Vengz'igerne'nt with one-half of each constricting means opening when the flow contribution from each of the inflow passages is` equal. A rotational movement of the cylinder from, this position diminishes the flow contribution from one inflow pasag'e and increases the flow contribution'from the vother inflow passage. By properly p shaping the, cross-sectional areas of the slotted portion of the cylinder and the opening in the constricting means, theV total area available for ow may be maintained constant While the proportionate flow contribution from each inflow passage is varied. In addition, a given proportion to flow contribution from the two flow passages may be maintained while the total volume is incrementally diminished or increased by reciprocal longitudinal movement ofthe cylinder.V

-It can be seen that the valve structure according to the invention offers important advantages both in providing an effective sealing means-and in providing an effective method for mixing fluids. While not necessarily Vso limited, the valve structure according to the invention is described below in an embodiment wheretwo inflow passages are providedY for mixing of two uids. It is to be understood, however, that the sealing means of the valve structure according to the invention can also be used for flow ofonfe fluid in a single inow passage.

The valve `structure according to the invention and its manner Vof operation will be more readily understood from the. following description taken in conjunction with the accompanying drawings in which: p

Fig. 1 is a sectional elevation of a preferred embodiment of the valve structure;

Fig. 2V is a fragmentary plan section of the embodiment ofvFig. 1 generally taken along line 2 2. of Fig. 1;

Fig. 3 is a sectional elevation of the insert plug of Fig. l removed fromthe valve body;

Fig. 4 is a side view of the cylinder of Fig. 1 removed from the valve body;

Fig. 5 isa fragmentary sectional elevation showing an embodiment of means for moving the cylinder of the Y valve structure;

Fig.. 6 is an elevation View, partially broken away and sectioned, of another embodiment of the valve structure according to the invention;

Fig. 7 is a fragmentary plan section of the embodiment-of Fig. 6 generally taken along line 7 7 of lFig. 6.

With reference to Figs. 1 and 2 a preferred embodiment of a mixing valve employing the valve structure according to the invention is shown. A valve body 10 comprises an elongated horizontal member 11 having an enlarged intermediate portion 12., iirst and second vertical risers 13 and 14 joined on one side of the horizontal member to its opposite ends, and a third vertical riser 15 joined on the opposite side of the horizontal member to its enlarged intermediate portion. The first and second vertical risers may be provided with external threads to permit coupling with first and second iiuid sources respectively. The third vertical riser may be provided with an, internal thread to permit coupling with an outflow means such as, for example, a swing spout.

' A cylindrical bore 16 traverses the enlarged portion of the horizontal member and is substantially normal to the longitudinal axis of the horizontal member. The horizontal member has a partially hollowedout interior, the -hollowed-out portion intersecting and opening into the cylindrical bore. from opposite sides. Caps 17 and, 18, threaded into opposite ends of the horizontal mem- A" je.- ber, provide end closures for the hollowed-out interior. A first mliow bore 19 formed within the first vertical riser opens into the interior of the horizontal member on one side of the cylindrical boreto form in combinato as insert chambers 21 and 22, have a circular crosssection with a diameter less than the remaining interior portion of the horizontal member. An outflow bore 23 formed within the third vertical riser opens into the cylindrical bore spaced approximately 90 from each of the insert chamber openings and vertically coplanar therewith.

Within the insert chamber of the first iiuid inflow passage, a first insert plug 24 is slidably fitted. `A square central longitudinal opening 25 extends from one end of the insert plug to the other end. A circumferential recess 26 is formed in the plug and an 0 ring 27 Vis fitted within the recess to form a fluid-tight seal between the wall of the insert chamber and the insert plug. In Fig. 3, a sectional viewof the insert plug of Fig. l, removed from the valve body, is shown. Identical parts are described by the same reference characters usedtodescribe insert plug 24 in Figs. 1 and 2. One end face of the insert plug is fiat while the opposite end face is curved.

A second insert plug 28, having a square central longitudinal opening 29 and a circumferential recess 30 and identical to the first insert plug, is fitted within the insert chamber of the second Huid inliow passage. An O ring 31 is fitted within the recess to form a fluid-tight seal between the wall of the insert chamber and the plug.

A cylinder 32, having a length vless than the length of the cylindrical bore, is slidably fitted .within the bore. A side view of the cylinder, removed from the valve body, is shown in Fig. 4 in which identical parts are described by the same reference characters used in conjunction with Figs. 1 and 2. A semi-circular segmental slot 33 is cut in the cylinder transverse to its longitudinal axis. The slot is longitudinally placed along the cylinderV so that in one position, hereinafter referred to as the full open position, the entire width of the slot coincides with a portion of each insert plug opening. The width of the segmental slot is such that a longitudinal movement of the cylinder within the cylindrical bore, displacing it from the full open position to another position, hereinafter referred to as the full closed position, results in no portion of the slot coinciding with the insert plug openings. O rings 34 and 35 are fitted within circumferential recesses 36 and 37 located at opposite ends of the cylinder. the cylinder and the Wall of the cylindrical bore is provided at both ends of the cylinder. A tab 38 joined to one end of the cylinder provides a connection for fitting lever means for imparting rotational and longitudinal movements to the cylinder. Y

The curvature of one end face of each insert plug is adapted to fit the curvature of the cylindrical surface. The effect of a force acting against the opposite fiat face of each insert plug is to press the curved'face of theV plug into sealing engagement with the surface of the cylinder.

In the use of the valve, this force is supplied by inflowfluid pressure. However, to maintain the insert plugs in proper position in the absence of uid pressure, resilient springs 39 and 40 are compressed between insert plug 24 and cap 17, and insert plug 28 andl cap 18, respectively. yIn order to promote maximumO sealing contact between the insert plugs and the cylinder, the insert plugs `are preferably made of a material having a slight In this manner, a Huid-tight seal between` resilience. Organic plastics such as polytetrauoroethylene or certain polyamides are particularly suited for this purpose. Various other'plastics and metals may be satisfactorily utilized.

The `operation of the valve to vary the proportion of flow contribution from the first and second fiuid inliow passages respectively may be best understood by reference to Fig. l previously described. When the flow contribution from each of the flow passages is equal, the segmental slot of the cylinder is positioned so thatit is in how-enabling engagement with one-half of each of the insert plug openings. The remaining halves of the insert plug openings are pressed against the blank surface of the cylinder. In this position, the segmental slot provides tiow communication between each of the inflow passages and the outflow bore and also acts as an initial mixing chamber. The proportionate liow contribution of the two inflow passages may be varied by rotating the cylinder in either a clockwise or counter-clockwise direction. For example, a clockwise rotation of the cylinder from the position shown in Fig. 1 increases the area of insert plug opening 29 in flow-enabling engagement with the segmental slot and proportionately decreases the area of insert plug opening 25 in flow-enabling engagement with the slot. The proportion of fluid from the second iniiow passage in the outfiow mixture is correspondingly increased. Since, however, the insert plug openings of the preferred embodiment of the valve are square, the total area in flow-enabling engagement with the, slot remains constant. In this manner, the total volume of outflow fluid remains constant although the proportionate iiow contribution from the two inflow passages is varied. In addition, small changes in the mixing proportion may be readily made.

The operation of the valve to vary the total volume 0f uid outflow without affecting a previously-set mixing proportion may be readily understood by reference to vFig. 2 previously described. In the position shown, the

valve is fully open since thev entire width of the slot is in flow-enabling engagement with the two insert plug openings. A longitudinal outward movement of the cylinder (upwardly as shown in the drawing) decreases the total area in flow-enabling engagement with the insert plug openings while the area of the slot in engagement with each of the insert plug openings remains proportionately the same. By longitudinal movements of the cylinder, the total outflow of fluid may be incrementally increased or decreased or it may be completely stopped.

With reference to Fig. 5 an embodiment of lever means for producing both longitudinal and rotational movements of a cylinder 50 in a valve structure according to the invention is shown. A lever arm S1 comprises a U-shaped portion 52, closed on one side by a plate 53, l

the U-shaped portion and is fitted in a circular channel 56-formed between the valve body and a cap 57. A tab 58, projecting from one end of the cylinder, is joined to the plate by a pin 59, the U-shaped portion being formed to permit its rotational movement around the tab. v

To Vmove the cylinder longitudinally, the handle is moved in the direction of the longitudinal axis of the cylinder. For example a movement of the handle to the right from the position shown in Fig. 5 withdraws the cylinder from the valve body by producing a clockwise rotational movement of the U-shaped portion pivoted on the rounded ear. In the preferred embodiment of the valve structure according to the invention, an arc of approximately 43 described by the handle produces a longitudinal displacement of the cylinder of 5/16 inches Y and changes the cylinder position from full open to full annulus 64 with the intermediate enlarged portion of .the bore. Longitudinal grooves 65 and 6G are formed in opposite sides of the cylinder. having a square longitudinal opening 68, is titted in a rst fluid inflow passage 69 so that its curved face is in sealing contact with one side of the surface ot the cylinder. A second insert plug 70, having a square longitudinal opening 71, is iitt'edin a second fluid inflow passage 72 so that its curved face is in sealing contact with the opopsite side of the surface of the cylinder. e e

Each groove of the cylinder is placed along the length of thecylinder so that in a full open position a portion of the groove mates with an insert plug opening,y rthe remaining portion of the groove extending beyond the peripheral edge of the insert plug to open into the annulus. Therefore, in this position, ow `from each inow passage passes through its respective insert plug opening and cylinder groove and into the annulus. The fluids are mixed in the annulus and pass into an outflow bore` i movement of the cylinder thereupon changes'the mixing A cylinder o3, slidably fitted Within the end portions of the cylindrical bore, forms an A rst insert plug 67,

insert plug openings. When used as aV mixing valve, the

valve structure possesses the advantage that it eliminates invention may be moved and replaced combined with the self-sealing characteristic of the insert plug makes thisl valve structure adaptable to uses involving the flow of single iluids. This advantage coupled with the apparent advantages with relation to mixing create a wide number of uses for the valve according to the invention.

I claim: 1. A valve structure comprising a body dening two fluid inflow passages, a fluid outow passage and a cylindrical bore having an intermediate portion of enlarged Y cross-sectional area, the inilow passages opening intothe enlarged portion of the cylindrical bore from substantially opposite sides and the outflow passage opening into the enlarged portion of the cylindrical bore between the inflow passages, a cylinder tted in the bore to be slidable in the end portions and having two grooves on opposite sides, means adapted to rotate the cylinder and to move it along the longitudinal axis of the bore, a removable insert plug slidably tted within each of the inflow passages, and duid-sealing means between the surface of each insert plug and the wall of its inflow pasproportion in the same manner as previously described A without changing the total volume of fluid outflow. Changes in volume of lluid outovv at a `constant mixing proportion'are eifected by a longitudinal movement of the cylinder as previously described. I

In the embodiments previously described, the use of square insert plug openings has permitted the propor-l tionate contribution from each inow passage to be varied without alectingthetotal volume outflow. lt can be seen that, foricertain purposes, special mixing eiects can be produced by changing thefshape of either the insert `plug'openings or the slotted portion of the cylinder. If, Jror example, the segmental slot of the v cylinder described in Fig. 1 is formed so thaty the slot is in flow mating engagement withthe'entire crosssectionall area of each opening when the ow` contribution ofV each inflow passage is equal, arotational moveone inow passage and maintains constant 'the How-consage, each insert plug having a longitudinal opening extending from end to end and a curved end face fitted to the curvature of the cylinder, the curved end face of each insert plug being urged against the cylinder in sealing engagement by a force applied against the opposite end face of the insert plug, the cylinder grooves longitudinally extending along the cylinder whereby, in a position enabling ow from the inow passages to the outflow passages, a portion of each groove mates with a respective insert plug opening and the remaining portion of each groove extends beyond its respective insert plug to an annulus formed between the cylinder and the enlarged portionV of the bore, the cylinder grooves being formed whereby a rotational movement of they cylinder changes the proportion of ow contributed from the inflow passages and a longitudinal movement of the cylinder reciprocally and incrementally changes the area available for flow fromffull flow-enabling engagement to nollow-enabling engagement between the grooves and the insert plug openings.

ment of the `cylinder decreases the ow contribution of of equal triangles, inverted Vwith respect to each other,

rit would-bepossible to vcontrol both the ratio'of mixing ,l andthe volume simultaneously. Such 'modifications in the forms of the ow openings all come withinthe basic conceptof this invention. n

The valve structure according to the invention possesses the ,advantages that it is selflapping and self-adjustingias f continued rotation'of the cylinderoccurs through use of, fthe valve. i

y In addition, theuse Vof a slot or grooves in 'the-cylinder permits the vvalve tobe readilyV cleaned off e gritV and vdirt since such foreign particlesmay be .readily 1 flushed from the valve'by placing theslotted portion of=r the cylinder'fin yhill flow-enabling engagement with `the":

. `UNlTED'STATES PATENTS Y 713,144' Pierce Nov. 11,1902 1,027,178 Caskey May'21, 1912 1,148,455 Kenney July 27, 1915 2,087,223 Thompson July 13, 1937 2,419,481 Carbon Apr. 22, 1947 2,578,396 Brown .Dec. 11, 1951 2,628,809 v Mikeska Feb.V 17, V1953 V2,679,865U Griith .lune 1, 1954 [2,684,691 l Strickler July 27, 19,54V

2. Apparatus in accordance With claim 1 wherein the cylinder grooves are in flow-enabling engagement with corresponding halves of their respective insertvplug openings when the flow contribution from each of the inow passages is equal. y'

3. Apparatus in accordancewith claim l wherein the insert plugs are' formed from a resilient organic plastic material.

References Cited inthe tile of this patent l 'Y 2,839,083 Moen June v17, 

